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Exploded view of the Federal-Pacific TC-546 Kit showing 11 labeled components, reversing switch moving contact assembly, reversing switch rh stationary contact, reversing switch lh stationary contact and main moving contact assembly
Federal-Pacific · TC-546

Federal-Pacific TC-546 Kit

A precision replacement kit for Federal-Pacific TC-546 load tap changers (LTCs), machined to OEM dimensional specifications. Material certification available on request.

  • OEMFederal-Pacific
  • Model / SeriesTC-546
  • Part typeKit
  • EquipmentLoad tap changers (LTCs)
  • DocumentationMaterial certification on request
  • AvailabilityBuilt to order / short lead times
  • Internal ref.LTC-FP-TC546-KIT
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Overview

contact kit for the Federal-Pacific TC-546 LTC, reversing switch, main, diverter switch, arcing, wedge, and collector ring contacts.

About the Federal Pacific TC 546 Load Tap Changer

The Federal Pacific TC 546 is a load tap changer with a diverter switch roller contact assembly, inner collector ring, wedge contacts, and reversing switch contacts. The diverter switch roller contact assembly is the primary wear component, with the wedge contact and collector ring also requiring attention at maintenance intervals. Southern Switch machines TC 546 replacement contacts to OEM dimensional specifications.

Why replace worn LTC contacts

Worn or burned tap-changer contacts raise resistance, run hot, and can lead to tap-changer failure. Precision replacements restore reliable switching and extend the service life of the LTC.

Stock, lead time & reverse engineering

Common items are produced on short lead times; discontinued or hard-to-find parts are reverse-engineered from a sample, a drawing, or a model number. Based in Palm Harbor, FL, Southern Switch & Contacts manufactures and ships replacement parts to utilities nationwide, and has served the industry since 1982.

Parts in this kit (11)

Each part below corresponds to a labeled component on the kit drawing. Click View to open the part’s standalone page, or + Quote to add it to your quote without leaving this page.

RefPartQtyAction
AReversing Switch Moving Contact Assembly
LTCFPTC009
3
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BReversing Switch RH Stationary Contact
LTCFPTC002
3
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CReversing Switch LH Stationary Contact
LTCFPTC008
3
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DMain Moving Contact Assembly
LTCFPTC011
6
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ECollector Ring Moving Contact
LTCFPTC010
6
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FMain Stationary Contact
LTCFPTC001
24
VIEW →
GDiverter Switch Roller Contact Assembly
LTCFPTC005
6
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HArcing Contact
LTCFPTC003
12
VIEW →
IWedge Contact
LTCFPTC004
12
VIEW →
JInner Collector Ring
LTCFPTC006
3
VIEW →
KOuter Collector Ring
LTCFPTC007
3
VIEW →
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Related parts
From the Learning Center
Maintenance Guide
Federal Pacific TC-525 and TC-546 Load Tap Changer Maintenance Guide