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Universal Gear Operator Replacement (UGOR), assembled unit with universal mounting backplate, slew drive, and open-plate indicator at Southern Switch facility
Patented Product · In Service at FPL · Machine Shop

Universal Gear Operator Replacement

A safer way to replace any traditional gear operator, with no modification to the existing mounting structure, in an hour or less. The UGOR’s patented universal mounting backplate fits the structure you already have, so a worn or seized operator comes off and the UGOR goes on, fast. It’s in service on Florida Power & Light switch installations and new substation builds.

  • Utility adoptionIn service at Florida Power & Light
  • List priceStarting at $1,450 per unit · gear ratio, downpipe length, and volume quoted separately
  • Install timeOne hour or less
  • MountingUniversal backplate, no structural modification
  • Gear reduction36:1 standard · 62:1 optional
  • Downpipe adaptorStandard 2″, customizable up to 3″
  • DriveMaintenance-free slew drive (no back drive)
  • OriginPatented · made in Palm Harbor, FL
Documented work, named utilities

Southern Switch shop work is documented on TECO, Duke Energy, FPL, ConEd, BG&E and OUC systems. Read the case studies →

Utility-adopted · Safety
In service at Florida Power & Light

Florida Power & Light, one of the largest utilities in the country, runs the UGOR on switch installations and new substation builds.

≤ 1 hr
Typical install time
0
Structural mods required
36:1 / 62:1
Gear reduction options
USA
Made in Palm Harbor, FL
UGOR universal mounting backplate, machined aluminum with mounting hole pattern compatible with existing switch structures
Universal mounting backplate The patented backplate bolts to the existing mounting structure with no modification. Compatible with GOAB switches, high-voltage disconnect switches, and line-break switches from most manufacturers.
UGOR gear ring and slew drive detail, top-down view showing the toothed gear ring, four-position lock, and open-plate indicator
Gear ring & slew drive The maintenance-free slew drive eliminates back drive. Four-position lock and reversible open-plate indicator give crews unambiguous position status.

Why the UGOR

Gear operators on disconnect and air-break switches wear out, seize, and back-drive, and replacing them the conventional way often means modifying or rebuilding the mounting structure, a slow and costly job in an energized yard. The UGOR was designed to remove that problem entirely.

Its patented universal mounting backplate bolts to the structure already in place, so there is no fabrication and no structural modification. A maintenance-free slew drive eliminates back drive for dependable, repeatable operation, and a worn or seized operator can be swapped for a UGOR in an hour or less, minimizing outage time and crew hours.

Built for safety

Safety is the UGOR’s defining benefit. Its maintenance-free slew drive eliminates back drive, so the operator can’t drive itself back under load, one of the most common hazards with conventional operators. A four-position positive lock and a reversible open-plate indicator give crews unambiguous position and status, and because installation requires no structural modification, crews spend far less time working in an energized yard. Those are the features that put the UGOR into service on Florida Power & Light switch installations and new substation builds.

Specifications

  • Maintenance-free slew drive eliminates back drive
  • Machined aluminum downpipe adaptor with 4 piercing bolts
  • Standard 2″ downpipe, customizable up to 3″
  • Anodized stops adjustable in 4° increments
  • Four-position lock
  • Reversible open-plate indicator
  • Standard 36:1 gear reduction
  • Optional 62:1 gear reduction
We can install it, too.

Want the UGOR installed by the same team that builds it? Our field crews replace operators on-site across Florida and the Southeast. Add the UGOR to a quote, or tell us your switch and we’ll handle the rest.

One-year limited warranty, Net 30 with an accepted PO. How we do business →

Installation Instructions →Force Test Data →Field Services →